Unplucked

How are AI & Robotics different?

Artificial intelligence and robotics are not the same tool, and understanding the difference changes how you plan, budget, and deploy technology in poultry science. In this episode, host Andy Vance talks with Georgia Tech’s Walker Bynes about where fixed automation ends and flexible robotics begins, and how AI fits in as the decision layer rather than the machine itself. Walker explains why most plants still rely on purpose-built machines for single tasks, and how the next wave aims for adaptable systems that can be reprogrammed to handle new jobs as conditions change in the house, the lab, or the plant.
 
The conversation breaks down embodied AI in plain language. Listeners hear how vision and language models help robots perceive space, generate action plans, and learn from complex sensor data, and why the quality of inputs, clear guardrails, and human oversight are essential for safety and reliability. In the lab, AI and automation act as a force multiplier by removing repetitive work and surfacing better experiment plans, while researchers stay in control of the science. Looking ahead, Walker sketches a practical roadmap that includes domain-specific models trained on poultry data, flexible robots that can be upskilled with software, and interdisciplinary teams that pair engineers with poultry experts to turn promising ideas into daily routines that save time and improve outcomes.
 
CREDITS
Host - Andy VanceProducer - Lyndsey JohnsonAudio Editor & Engineer - Michael Lunt
 
LEGAL
The information provided in this episode of Unplucked is for informational and educational purposes only and should not be considered professional advice. While we discuss scientific research, public health, and industry practices, this podcast does not substitute for advice from qualified industry and scientific professionals. The views expressed in this episode are solely those of the host and guests and do not necessarily reflect the official opinions of The Poultry Science Association, their respective affiliates, or employees.

Broiler House Management

Moisture control sits at the center of good broiler management. In this episode of Unplucked, host Andy Vance talks with Dr. Brian Fairchild of the University of Georgia about the house as a living system and how small environmental choices cascade into flock health, welfare, and costs. Dr. Fairchild explains why design and day-to-day execution both matter, how ventilation strategies should change with the season, and why chasing ammonia with more fan time often backfires by driving energy use without fixing the root problem. He walks through practical ways to keep a steady moisture balance, from programming controllers against real outdoor and indoor conditions to avoiding early morning evaporative cooling that only saturates the air.
The conversation expands into the decisions producers face on lighting, energy, and water. Dr. Fairchild outlines how LED technology lowered power bills and why aging bulbs with uneven spectra can undermine dimming programs if replacements are not chosen carefully. He shares a simple framework for water management that starts with peak flow capacity, then looks at quality through the lens of equipment reliability, because leaky or worn drinkers can create wet floors long before bird performance suffers. Listeners also get an inside look at innovations with staying power, including variable-speed fans that move the right amount of air at lower cost and newer plastic evaporative pads that tolerate poor water quality and can be cleaned effectively. Throughout, Dr. Fairchild ties research to the barn, showing how field trials, extension newsletters, and producer feedback turn ideas into routines that protect margins and keep birds comfortable.
 
CREDITS
Host - Andy VanceProducer - Lyndsey JohnsonAudio Editor & Engineer - Michael Lunt
 
LEGAL
The information provided in this episode of Unplucked is for informational and educational purposes only and should not be considered professional advice. While we discuss scientific research, public health, and industry practices, this podcast does not substitute for advice from qualified industry and scientific professionals. The views expressed in this episode are solely those of the host and guests and do not necessarily reflect the official opinions of The Poultry Science Association, their respective affiliates, or employees.

Hatchability

Hatchability has quietly slipped in the United States over the last decade, and the cost shows up everywhere from breeder houses to the balance sheet. In this episode of Unplucked, host Andy Vance talks with industry veteran Doug Ward about why there is no single fix and why the biggest wins often come from getting the basics right. The discussion explores how older hatchery infrastructure, changing genetics, and uneven incubation can cloud what looks like a fertility problem. It also explains why male management matters just as much as hen nutrition, how litter quality and ventilation drive foot health and mating behavior, and where shell quality and egg handling intersect with new, high-throughput collection systems to make or break a hatch.
Listeners will come away with a practical checklist for improving results. Focus on feed quality on breeders rather than shaving pennies, keep a rigorous biosecurity program, ventilate for dry litter, invest in hatchery QA and breakouts so teams can manage what they measure, and maintain equipment so it performs to design. The episode also looks ahead at tools that could shift the curve, from precision sorting and pullet uniformity to AI-assisted chick sexing and targeted microbial strategies that support both performance and food safety.
 
CREDITS
Host - Andy VanceProducer - Lyndsey JohnsonAudio Editor & Engineer - Michael Lunt
 
LEGAL
The information provided in this episode of Unplucked is for informational and educational purposes only and should not be considered professional advice. While we discuss scientific research, public health, and industry practices, this podcast does not substitute for advice from qualified industry and scientific professionals. The views expressed in this episode are solely those of the host and guests and do not necessarily reflect the official opinions of The Poultry Science Association, their respective affiliates, or employees.

The Coccidiosis Conundrum: Progress or Plateau?

In this episode of Unplucked, host Andy Vance talks with Dr. Kayla Price of Alltech Canada about what it really takes to make progress against coccidiosis, one of poultry’s most persistent and costly challenges. The conversation cuts through the assumption that a tidy parasite life cycle leads to tidy control. In the barn, multiple pressures collide, from bird behavior to management realities, and the simple model gives way to a complex gut ecosystem that demands better prevention, smarter diagnostics, and tighter collaboration between researchers and producers.
Dr. Price explains how a deeper understanding of the microbiome can reshape control strategies, why host and species specificity matter when moving from lab results to farm decisions, and where genomics, metagenomics, and artificial intelligence can turn fecal samples into practical, point-of-care insights. She offers a clear case for rethinking diagnostics so that earlier detection does not always require opening birds, and for designing tools that fit the pace and constraints of commercial houses.
The episode also explores how to speed innovation without losing rigor. Dr. Price shares lessons on closing communication gaps between academia and industry, aligning projects with funder goals without compromising scientific questions, and writing for journals in ways that help readers understand the why and the how. Her advice is simple and powerful: Invite field perspectives earlier, value negative results as much as positive ones, and build a pipeline that carries ideas from bench to broiler house through honest feedback and continuous iteration.
 
CREDITS
Host - Andy Vance
Producer - Lyndsey Johnson
Audio Editor & Engineer - Michael Lunt
 
LEGAL
The information provided in this episode of Unplucked is for informational and educational purposes only and should not be considered professional advice. While we discuss scientific research, public health, and industry practices, this podcast does not substitute for advice from qualified industry and scientific professionals. The views expressed in this episode are solely those of the host and guests and do not necessarily reflect the official opinions of The Poultry Science Association, their respective affiliates, or employees.

The Science Behind Modern Broilers

In this episode of Unplucked, host Andy Vance sits down with Dr. Doug Korver to unpack what decades of genetics and nutrition have really done to modern broilers, and what it means for the next decade of poultry production. Dr. Korver explains why visual storytelling matters just as much as data, reflects on the iconic side-by-side comparisons of broilers across eras, and lays out the simple truth that biology has limits. The conversation explores the trade-offs behind faster growth and improved feed efficiency, the consequences for bone health and meat quality, and why issues like myopathy and breeder restrictions require fresh thinking about selection goals, management, and maternal nutrition.
They move from the bench to the barn, discussing why tightly controlled research does not always translate cleanly to 60,000-bird houses, and how to bridge that gap through practical trial design and collaboration. Dr. Korver shares insights from his work on the National Academies committee updating poultry nutrient requirements, including the push for models that keep pace with changing genetics and the reality that many vitamins and minerals are still fed with wide safety margins. This episode also looks at forces beyond the farm, from consumer perception to policy, and why true sustainability must include economics, welfare, environmental impact, and a product people still want to buy.
 
CREDITS
Host - Andy Vance
Producer - Lyndsey Johnson
Audio Editor & Engineer - Michael Lunt
 
LEGAL
The information provided in this episode of Unplucked is for informational and educational purposes only and should not be considered professional advice. While we discuss scientific research, public health, and industry practices, this podcast does not substitute for advice from qualified industry and scientific professionals. The views expressed in this episode are solely those of the host and guests and do not necessarily reflect the official opinions of The Poultry Science Association, their respective affiliates, or employees.

A Gut Feeling: Turning Gut Science into On Farm Results

In this episode of Unplucked, host Andy Vance talks with Dr. Lisa Bielke of NC State about what gut health really means in poultry and why bacteria in the gut are not just along for the ride. Dr. Bielke traces her path from early probiotic work to today’s omics era, explains how data is reshaping what we know about the microbiome, and shares why selecting probiotics for specific functions can deliver benefits that go well beyond food safety.
The conversation covers emerging challenges in turkeys, including Eimeria and Histomoniasis, and unpacks how behavior, production systems, and regional disease pressure make turkeys a distinct scientific and management puzzle compared to broilers.
Together, Andy and Lisa dig into vertical transmission from breeders to chicks, why this early microbial handoff may explain inconsistent probiotic results, and how Salmonella can quietly impair performance through inflammation even when birds look healthy.
Dr. Bielke discusses practical ways to measure inflammation, the push to translate lab insights to on-farm decisions, and why the future of microbiome work is not only about disease control but also about improving nutrition and longevity. This episode is packed with great insights and advice for current and future poultry scientists out there.
 
CREDITS
Host - Andy Vance
Producer - Lyndsey Johnson
Audio Editor & Engineer - Michael Lunt
 
LEGAL
The information provided in this episode of Unplucked is for informational and educational purposes only and should not be considered professional advice. While we discuss scientific research, public health, and industry practices, this podcast does not substitute for advice from qualified industry and scientific professionals. The views expressed in this episode are solely those of the host and guests and do not necessarily reflect the official opinions of The Poultry Science Association, their respective affiliates, or employees.

Avian Influenza's Leap from Poultry to Cattle

On this episode of Unplucked, host Andy Vance sits down with Dr. Scott Kenney of The Ohio State University to unpack how highly pathogenic avian influenza appeared in dairy cattle and what that means for poultry producers. Dr. Kenney explains the virology in plain language, from receptor binding and reassortment to why certain tissues act like virus factories. He shares results from high-containment studies showing that intranasal exposure produced limited disease in cows, while direct exposure of the mammary gland led to severe illness and extremely high virus levels in milk, and he connects those findings to practical risks in milking parlors and waste-milk handling.
 
The conversation moves from lab to barn with clear takeaways on biosecurity and surveillance, including why pasteurizing waste milk and tightening traffic in and out of milking areas can reduce cross-species transmission risk. Dr. Kenney also frames the situation through a One Health lens, discussing how to monitor for mammalian adaptation, what producers should watch as migration season approaches, and how vaccines and antivirals fit into preparedness for animals and people.
 
CREDITS
Host - Andy Vance
Producer - Lyndsey Johnson
Audio Editor & Engineer - Michael Lunt
 
LEGAL
The information provided in this episode of Unplucked is for informational and educational purposes only and should not be considered professional advice. While we discuss scientific research, public health, and industry practices, this podcast does not substitute for advice from qualified industry and scientific professionals. The views expressed in this episode are solely those of the host and guests and do not necessarily reflect the official opinions of The Poultry Science Association, their respective affiliates, or employees.

Can We Remove Inorganic Phosphorus? The Future of Poultry Diets with Phytase Innovation

In this episode of Unplucked, host Andy Vance explores the cutting edge of poultry nutrition and feed innovation, live from the Poultry Science Association’s annual meeting. Andy talks with Dr. Emma Song, Global Technical Director at Sunhy Biology, about her latest research into phytase and its potential to completely replace inorganic phosphorus in poultry diets. Dr. Song shares insights from her presentations at the conference, detailing how advanced phytase enzymes are making more phosphorus available to birds, improving feed efficiency, and significantly reducing feed costs without sacrificing animal health or performance.
 
The discussion moves beyond broilers, as Dr. Song outlines the next steps in researching phytase application in turkeys and layers, and what it could mean for the broader industry. Andy is also joined by Matt Einarson, Vice President of Sales and Business Development at SAM Nutrition and Nexus powered by SAM. Matt discusses the company’s sustainability-driven approach to novel feed additives and the importance of scientific partnerships with universities and researchers to drive true innovation. Together, they talk about the challenges and opportunities facing poultry producers today, from global supply pressures to the need for more sustainable, efficient, and cost-effective nutrition strategies.
 
Whether you are interested in new enzyme technologies, removing inorganic phosphorus, or the future of sustainable poultry production, this episode delivers a thought-provoking look at the science and strategy shaping tomorrow’s poultry diets.
 
CREDITS
Host - Andy Vance
Producer - Lyndsey Johnson
Audio Editor & Engineer - Michael Lunt
 
LEGAL
The information provided in this episode of Unplucked is for informational and educational purposes only and should not be considered professional advice. While we discuss scientific research, public health, and industry practices, this podcast does not substitute for advice from qualified industry and scientific professionals. The views expressed in this episode are solely those of the host and guests and do not necessarily reflect the official opinions of The Poultry Science Association, their respective affiliates, or employees.

Unlocking Better Hatchability: The Impact of Micronutrients in Poultry Breeder Diets

On this episode of Unplucked, host Andy Vance speaks with Dr. Mercedes Vazquez-Añon, Novus Senior Director of Strategic Initiatives and Accounts, to explore a challenge facing poultry producers worldwide: declining broiler hatchability rates. Recorded at the Poultry Science Association’s annual meeting, this conversation dives into how nutrition, especially micronutrients and trace minerals, plays a critical role in breeder fertility, embryonic development, and the quality of day-old chicks.
 
Dr. Vazquez-Añon explains how decades of genetic progress have improved feed efficiency and growth rates in broilers, but sometimes at the expense of fertility and reproductive health in breeders. The discussion highlights the often-overlooked importance of micronutrients like zinc, copper, and manganese, and why a more precise, science-based approach to mineral nutrition can help optimize skeletal and reproductive development from the pullet phase onward. Listeners will learn why a “more is better” approach to minerals can backfire, and how rethinking mineral balance is key to supporting better eggshell quality, chick health, and overall hatchability.
 
The episode also explores how evolving genetic lines and industry challenges, from avian influenza to rising economic pressures, make every fertile egg count more than ever. Dr. Vazquez-Añon offers actionable insights for nutritionists and producers, emphasizing the value of early intervention, precision feeding, and maternal nutrition strategies that give chicks the best possible start.
 
If you’re involved in poultry production, animal nutrition, or just curious about the science behind food production, this episode offers practical information and forward-thinking perspectives on how nutrition can help reverse the hatchability decline and drive sustainable success in the poultry industry.
 
CREDITS
Host - Andy Vance
Producer - Lyndsey Johnson
Audio Editor & Engineer - Michael Lunt
 
LEGAL
The information provided in this episode of Unplucked is for informational and educational purposes only and should not be considered professional advice. While we discuss scientific research, public health, and industry practices, this podcast does not substitute for advice from qualified industry and scientific professionals. The views expressed in this episode are solely those of the host and guests and do not necessarily reflect the official opinions of The Poultry Science Association, their respective affiliates, or employees.

Strong Animals, Strong Systems: Exploring Sustainability and Storytelling in Animal Agriculture

On this episode of Unplucked, host Andy Vance sits down with Dr. Mark Lyons, president and CEO of Alltech, for an in-depth conversation about the future of food, the realities of animal agriculture, and the importance of connecting scientific progress with compelling storytelling. Recorded live at the Poultry Science Association’s annual meeting, their discussion takes listeners beyond the world of poultry to examine how cattle, culture, and the next generation of scientists are all part of creating a more sustainable food system.
 
Dr. Lyons shares the inspiration and vision behind A World Without Cows, a documentary film that explores the essential role of cattle in food security, nutrition, and environmental sustainability. The film was screened at the annual meeting and takes viewers around the world, sharing stories from farmers and communities whose lives are intricately connected to livestock. If you want to see more, you can watch the documentary and explore additional stories at https://worldwithoutcows.com.
 
The conversation also touches on the launch of Planet of Plenty, a company created by Dr. Lyons to further support initiatives that highlight innovation and optimism in agriculture. Andy and Mark dive into the challenges of communicating complex science to a broad audience and discuss why emotion and narrative are just as important as facts and data. They reflect on how food production and sustainability look very different depending on geography, culture, and local resources, and why it is so important to tell authentic, diverse stories from around the globe. The episode highlights the optimism and curiosity needed to lead in a rapidly changing agricultural landscape, and how true collaboration across disciplines, industries, and continents will shape the future of animal agriculture for years to come.
 
If you’re interested in how science, leadership, and storytelling intersect to shape our global food system, this episode offers insights, inspiration, and a fresh perspective on the stories that matter most in agriculture today.
 
CREDITS
Host - Andy Vance
Producer - Lyndsey Johnson
Audio Editor & Engineer - Michael Lunt
 
LEGAL
The information provided in this episode of Unplucked is for informational and educational purposes only and should not be considered professional advice. While we discuss scientific research, public health, and industry practices, this podcast does not substitute for advice from qualified industry and scientific professionals. The views expressed in this episode are solely those of the host and guests and do not necessarily reflect the official opinions of The Poultry Science Association, their respective affiliates, or employees.